State‑of‑the‑Art Additive Manufacturing
Upsurge specializes in advanced additive manufacturing using the HP Multi Jet Fusion 5200—one of the most reliable industrial 3D printing systems on the market. We offer high-precision rapid prototyping and on-demand production of end-use parts with repeatable quality, dimensional accuracy, and accelerated turnaround times. Our technology empowers businesses to streamline product development, scale efficiently, and reduce time-to-market.
Multi Jet Fusion’s versatility finds applications across various sectors: automotive, for prototyping and producing lightweight, functional components; healthcare, for custom implants, prosthetics, and other medical devices; consumer goods, manufacturing durable, high quality end-use products; aerospace, where complex lightweight parts are critical for performance and efficiency; and industrial, for producing tools, jigs, and fixtures tailored to specific needs. 3d printing and design services.
Explore the capabilities of our 3D printing technology — visit our 3D Printing page.
Need help turning your idea into a 3D-ready file?
Expert Design Services to Accelerate Your Product Development
Whether you’re starting from scratch or refining an existing design, our team offers CAD modeling, design iterations, and full product development support. With hands-on experience across industries, we’ll help you bring your product to market—faster and smarter.
Partners and members of:
Trusted Across Industries
At Upsurge, we partner with innovators across industries to deliver high-performance additive manufacturing—faster, more flexibly, and without tooling constraints. Whether you need rapid prototyping or on-demand production, we help bring your ideas to life with industrial-grade precision.
Consumer Products
Produce custom components and short-run product batches with consistent quality and no tooling delays.
Industrial Equipment
Rapidly produce functional, field-ready parts in batches—perfect for low-volume machine builds or MRO.
Startups and Product Teams
From design support to full-scale print runs, we accelerate go-to-market timelines.
Automotive
Support your supply chain with low-to-mid volume production of custom jigs, fixtures, and vehicle components.
Aerospace
Manufacture lightweight, geometrically complex parts in production quantities with zero tooling cost.
Medical Devices
Produce housing components, test assemblies, and functional units using durable, biocompatible-grade materials.
Technologies & Materials
HP Multi Jet Fusion (MJF)
Material: PA12 – Nylon
Best for: Functional parts, production runs, high dimensional accuracy
Post-Processing Options:
IBlack Dye: Uniform, deep black finish (ideal for consumer and mechanical parts)
IMedia Blast Polish: Smooth, matte texture
ICerakote (by request): Durable ceramic-based coating for aesthetics or performance
Fused Deposition Modeling (FDM)
Materials Available:
PLA Basic: Economical, fast-turnaround material for visual prototypes
PLA Matte: Elegant finish, reduced layer visibility
PLA-CF (Carbon-Fiber Reinforced): Rigid, strong, lightweight
PETG: Tough, impact-resistant, moisture-resistant
Best for:
Visual models, functional jigs, and low-cost production parts
Quick design iterations and custom-use accessories
Scanning Services
Digitize Real-World Parts with Precision
Upsurge offers high-resolution 3D scanning to help you capture, inspect, and reverse-engineer physical components. Whether you’re working with legacy parts, prototypes, or one-off tools, we turn physical objects into clean digital models—ready for design, modification, or printing.
What’s Included:
Accurate 3D scans of mechanical and organic shapes
Delivery in mesh (.STL, .OBJ) or solid (.STEP, .IGES) formats
Reverse engineering for design recovery or iteration
Seamless integration with CAD and additive workflows
Need to scan a part?
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