In the beating heart of North Vancouver’s innovative landscape, a technological revolution has taken shape, transforming how we design, develop, and produce products. Leading this change, additive manufacturing — particularly through the adept use of technologies like HP Multi Jet Fusion (MJF) and Fused Deposition Modeling (FDM) — is not just a trend but a cornerstone of modern manufacturing in Western Canada.
At Upsurge, we harness these technologies to bridge the gap between concept and reality without the need for traditional production hurdles that slow down the engineering sector. Whether it’s short-run production testing with HP MJF before scaling up to injection molding, or creating functional, durable parts using FDM in materials ranging from PLA to TPU, our approach is practical, innovative, and deeply rooted in the real needs of industry.
Why this emphasis on technologies like 3D scanning and reverse engineering? Because in the real world of manufacturing, the ability to iterate rapidly and test prototypes under actual working conditions is invaluable. Our capability to scan existing parts, reverse engineer them, and improve upon designs allows Western Canada’s industries — from aerospace to automotive, and healthcare to consumer goods — to leap forward in product development cycles, reducing time and cost profoundly.
Local Impact through Advanced Materials and Precise Techniques
Our work is not just about using cutting-edge machines; it’s about selecting the right materials and methods to meet stringent industrial requirements. We use FDM for parts that need to be strong yet lightweight, selecting from PLA for basic models, to carbon fiber-infused PLA for pieces requiring enhanced stiffness and strength, to PETG for its durability and good chemical resistance.
For outdoor applications or those exposed to harsh environments, we turn to materials like ASA and ABS, which offer UV, water, and impact resistance, ensuring that the parts not only fit but last. For items requiring flexibility, TPU is our go-to, combining durability with elasticity. Each choice is about making the final product not only functional but optimal.
Speed in Development, Precision in Production
The true power of these technologies, however, lies in their ability to turn around prototypes and functional products rapidly. With HP MJF, we move from design to prototype in mere hours, allowing us to conduct thorough testing and necessary iterations without the lag time associated with traditional manufacturing. This speed is a game-changer, especially for industries where the timeline from design to market can make or break the success of a product.
Moreover, our ability to smoothly transition from additive manufacturing to full-scale production via injection molding means that our clients get to market faster with products that are thoroughly tested and refined. This is manufacturing that doesn’t just support local industry — it propels it.
Real Parts, Real Applications, Real Industrial Evolution
This isn’t hypothetical — it’s manufacturing at ground level with tangible impacts. The methods and materials might sound complex, but the goal is straightforward: to provide Western Canada’s industries with the tools they need to innovate, compete, and lead on a global scale. We work hand-in-hand with sectors that form the backbone of our economy, transforming abstract concepts into tangible tools and products that drive industrial progress.
When you look at a locally produced, cutting-edge component in Western Canada, there’s a good chance it’s been touched by technologies from our floor. Upsurge isn’t just about keeping up; it’s about leading the charge in a digital manufacturing revolution, ensuring that our region isn’t just part of the conversation but driving it.
It’s about making real things that matter for real people doing real work. That’s the essence of our commitment at Upsurge. We build fast, we build smart, and we build right here in North Vancouver.
