In North Vancouver, a transformation is underway, reshaping how we conceive and produce parts in Western Canada’s manufacturing sector. At Upsurge, where advanced technologies like HP MJF and FDM printing redefine boundaries, old-school injection molding meets its match. Here’s an up-close look at how cutting-edge additive manufacturing and 3D design are making real industrial impacts.

Innovating with HP Multi Jet Fusion

Our HP Multi Jet Fusion (MJF) technology isn’t just for prototypes. With MJF, we’re executing short-run production to bridge the gap between concept and mass production. This is not gimmicky, prototype-level dabbling; it’s high-grade manufacturing, providing detailed, durable parts. Whether for automotive solutions, bespoke machine components, or intricate aerospace parts, MJF stands up to tough industry standards.

FDM: Functional Parts Across Industries

Fused Deposition Modeling (FDM) is the workhorse of our shop floor. Using a variety of materials including PLA, PLA-CF, PETG, ASA, ABS, and TPU, we tailor properties like heat resistance, tensile strength, and flexibility to meet the rigorous needs of real-world applications. From custom fixtures and jigs for the forestry sector to durable, weather-resistant parts in construction and marine applications, our FDM expertise is about function, fit, and durability.

Scalability and Adaptation with 3D Scanning

The speed of business today doesn’t wait for the sluggish turnarounds of traditional manufacturing. With our advanced 3D scanning and reverse engineering capabilities, we replicate and innovate faster than ever. Capturing every curve and notch, we transform physical objects into precise digital models, ready for re-engineering or direct manufacturing—cutting weeks into days, bringing agility to sectors like mining and energy that depend on rapid, reliable part replacement and customization.

Localized Impact

Our operations in North Vancouver aren’t just about local manufacturing; it’s about building resilience in Western Canada’s manufacturing landscape. By providing on-demand, custom manufacturing solutions, we’re helping businesses reduce reliance on distant supply chains, minimizing downtimes and promoting sustainability.

Case Study: Forestry Equipment Upgraded

Consider a recent project for the forestry sector. Faced with frequent equipment failures due to one poorly designed component, a client turned to us. Using FDM with PLA-CF, known for its toughness and low friction, we redesigned and produced the part. The result? Enhanced durability that stands up to harsh working conditions, reducing breakdowns and maintenance costs.

Our Edge in the Market

What sets Upsurge apart? It’s not just our technology, but our mindset. We are builders, thinkers, and innovators. We understand the grind, respect the materials we work with, and deliver solutions that make sense. Real parts, real impact—no fluff, just hard facts and harder materials.

Looking Forward

As industries across Vancouver and beyond continue to evolve, the demand for flexible, efficient, and sustainable manufacturing solutions will only increase. At Upsurge, we are ready to lead this charge, armed with the technology, expertise, and passion needed to drive the future of manufacturing in Western Canada.

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